Stack A-8103 Stabilisation Project

Conbit engineered a tensioning support system for Stack A-8103 to reduce structural movement associated with fatigue cracks. The solution combined a clamping system, tensioned guy wires, and anchor blocks to provide additional support while accommodating ongoing plant operations.

Project at a Glance

Project: Stack A-8103 Stabilisation

Service: Engineering and tensioning support system

Challenge: Reduce stack movement associated with fatigue cracks.

Solution: A tensioning system comprising a stack clamp, guy wires, and anchor blocks.

Client: Shell

Key Result: Successful implementation of the support system and positive client feedback on Conbit's contribution and project coordination.

The Challenge

Fatigue cracks in Stack A-8103 highlighted the need for a solution to reduce stack movement and improve structural stability. Conbit was commissioned to assess the situation and engineer a robust tensioning support system that could be implemented safely while allowing the plant to remain operational.

The project required a solution tailored to the existing site conditions, with careful consideration for personnel safety, installation requirements, and minimal disruption to ongoing operations.

Preparing the system for execution also required close coordination between multiple companies responsible for engineering and supplying the various components. Changes to the client's requirements resulted in several revisions to the engineering documentation, making flexibility and effective collaboration essential throughout the preparation phase.

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Watch how we prepare and execute

Watch how we prepare and execute

Crane and elevated platforms positioned around the stack for stabilisation work

The Solution

Conbit developed a tensioning support system designed to limit movement of Stack A-8103. The system consists of a clamping arrangement around the stack, tensioned guy wires, and anchor blocks designed by the client.

A dedicated tensioning system was used to apply the required pretension to the guy wires. Together, these components provide additional structural support and help reduce stack movement.

To meet the project's engineering requirements, Conbit collaborated with Tebulo, which provided additional engineering support. The cooperation proved successful and helped the team progress towards a practical solution despite evolving project requirements.

Project Execution

Throughout the project, Conbit coordinated the work, maintained control of the process, and addressed challenges as they arose. The team adapted to changing requirements and site conditions, working with the different parties involved to prepare and implement the support system.

This approach helped keep the project moving forward despite the extended preparation period and repeated engineering revisions.

Results

The tensioning support system was successfully implemented, delivering the intended solution to reduce stack movement. Shell, the end client, expressed strong satisfaction with Conbit's contribution, coordination, and control during execution.

The project demonstrated Conbit's ability to deliver practical engineering solutions through close collaboration, technical expertise, and a flexible approach to complex industrial challenges.

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Sharizal Basirun

Sharizal Basirun

Busines Development Executive - Malaysia