Oil & Gas
Case
Rope access technician at work, transporting the removed jack to the drop off zone

Stones Jack Replacement

Conbit was contracted to assist with the replacement of one of the nine turret cylinders (jacks) on Shell’s Stones Turritella FPSO. The hydraulic jack weighed around eight tons and was five meters long. The jack was located three levels below the main deck, inside the FPSO turret buoy, in a congested area accessible only via a lifting hatch.

For this project, Conbit worked together with hydraulic jack service company Hydradyne who were responsible for decommissioning the jack. Conbit provided support with all the required lifting jobs, providing all lifting and handling equipment and transferring each part from turret to the reach of the deck crane.  

Solution

To remove and transport the jack, Conbit used multiple rigging lines and chain hoists to cross-haul the loads inside the turret buoy.  As well as various beam trolleys and rigging lines at the main deck to transfer the loads to the reach of the deck crane.

Watch how we prepare and execute

Watch how we prepare and execute

Old hydraulic jack being removed from turret buoy through lifting hatch by rope access technicians on FPSO

Challenges

The project’s main challenges were the size and weight of the main jack. This required precise positioning of the rigging lines and a defined path to safely transfer and rotate the load.

Equipment

To remove and maneuver the old jack from its location and replace it with the new jack, Conbit used beam trolleys, chain hoists, air hoists, and rope access equipment to navigate the tight space.

Evaluation

Good communication and support from all parties resulted in swift progress and resolution of questions and challenges. The client was very satisfied with the result and the preparedness and flexibility of Conbit offshore and office teams.  With eight identical hydraulic jacks in the turret, they are confident that future replacements are feasible.

See how we got to work

Disconnecting and removal off leaking hydraulic jack in turret buoy on FPSO
Hydraulic jack being transported through lifting hatch in turret buoy on FPSO
New hydraulic jack ready for installation on FPSO

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Contact

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Do you have any technical questions, general enquiries or do you need additional information? Don’t hesitate to contact our experts. With their expertise and experience in lifting services, they will gladly help you.

You can contact us by phone or email. We’re looking forward to your questions!
Jasper Horsten

Jasper Horsten

Sales Manager Americas / Offshore wind