Conbit has carried out multiple flare tip replacements for Fives ITAS systems, both offshore and onshore. These projects often involve complex access conditions and high-temperature components, which we manage using our engineered mechanical handling method. This technique allows us to perform replacements without relying on crane vessels or helicopters, offering a safer and more cost-effective solution, especially in remote or space-constrained environments.
Fives ITAS, part of the Fives Group, is a leading Italian manufacturer of industrial combustion systems, including flare tips and burners. With decades of experience in thermal process equipment, Fives ITAS is known for its precision engineering, environmental compliance, and customized solutions for refineries, petrochemical plants, and offshore platforms. Their flare tips are designed for high-efficiency combustion and minimal emissions, aligning with the industry's growing focus on sustainability and performance.
Flare tip replacement offshore typically involves one of the following strategies:
- Crane Vessel Access: A heavy-lift vessel is deployed to reach the flare stack, often requiring extensive planning and budget.
- Helicopter Delivery: Suitable for lightweight components and favorable weather conditions, though rarely used due to limitations.
- Mechanical Handling: Conbit's preferred method. This approach uses temporary lifting structures, rope access, and modular rigging to replace flare tips without major equipment or shutdowns.
Our mechanical handling method is built around flexibility, safety, and minimal disruption. Each project begins with a tailored engineering plan, followed by the installation of temporary lifting systems adapted to the flare stack's geometry. Our rope access technicians and rigging specialists then remove the old flare tip and install the new one often while the facility remains operational. This method is particularly effective for Fives ITAS flare tips, which are often installed in elevated or compact configurations.
Conbit replaces flare tips from all major manufacturers, including Fives ITAS, Zeeco, John Zink, GBA, Callidus (Honeywell UOP), Flare Industries, Argo, Europem, and Escher. Our mechanical handling method ensures safe, efficient execution across offshore and onshore installations.
Want to know more? Get in touch with Conbit to explore how we can support your flare tip replacement project, anywhere in the world.