Handling Zeeco Flare tips

Replacing Zeeco Flare Tips: Conbit's Expertise in Action

Conbit's Experience with Zeeco Flare Tips

At Conbit, we've handled numerous Zeeco flare tip replacements across offshore and onshore installations. Our teams are trained to work with Zeeco's diverse range of flare systems, using our mechanical handling methodology, a technique that allows safe and efficient replacement without relying on crane vessels or helicopters. This approach has proven especially valuable in remote or space-constrained environments, where traditional lifting methods are impractical or cost-prohibitive.

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Conbit technicians replacing a Zeeco flare tip on an offshore stack using mechanical rigging and rope access

About Zeeco: History, Leadership, and FocusZeeco Inc., founded in 1979 in Broken Arrow, Oklahoma, has grown into one of the world's leading manufacturers of combustion and environmental systems. With a strong focus on innovation, Zeeco offers a wide portfolio of flare tips, including steam-assisted, air-assisted, and enclosed ground flares. Their acquisition of Flare Industries further expanded their capabilities and global reach. Today, Zeeco is recognized for its commitment to emissions reduction, modular design, and rapid-response services, making it a preferred supplier for many oil and gas operators.

Offshore Flare Tip Replacement: Three Common Methods

Replacing flare tips offshore is a complex operation that typically involves one of three methods:

Crane Vessel - A heavy-lift vessel is used to access and replace the flare tip, often requiring significant planning and cost.

Helicopter - In some cases, flare tips are transported and replaced using helicopters, though this is limited by weight and weather conditions.

Mechanical Handling - Conbit's specialty. This method uses engineered rigging systems, temporary lifting structures, and rope access to safely replace flare tips without large equipment or shutdowns.

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Conbit's Mechanical Replacement Methodology

Conbit's mechanical handling method is designed for efficiency, safety, and minimal disruption. We begin with a detailed engineering study, followed by the installation of temporary lifting systems tailored to the flare stack's geometry. Our technicians use rope access and modular rigging to remove the old flare tip and install the new one, often while the platform remains operational. This approach is especially effective for Zeeco flare tips, which are designed with modularity and accessibility in mind.

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Conclusion: Global Expertise, Local Execution

Conbit replaces flare tips from all major manufacturers worldwide, including Zeeco, John Zink, GBA, Fives ITAS, Argo, Europem, and Escher. Our proven methodology ensures safe, efficient, and cost-effective execution, whether offshore or onshore.

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Interested in learning more? Reach out to Conbit to discuss your flare tip replacement needs and discover how we can support your operations.